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The ability to predict impending failures and mitigate downtime is incredibly valuable. Predictive maintenance offers that and much more.
Both the immediate and long-term future of the manufacturing industry will be defined by the development of several ever-evolving and cutting-edge trends and technologies. Many of these trends and technologies are poised to have a significant impact in 2020 and beyond, so it’s critically important for manufacturers to develop a keen understanding of what they are, how they will grow over time, and how they will impact those within the industry – both this year and in the future.
With that in mind, the following are five manufacturing trends to watch in 2020:
Wearable technology
The rise of the Internet of Things — a.k.a. IoT — in industrial applications has given way to the increased prevalence of wearable technology in the manufacturing industry. Manufacturers of all types and sizes are increasingly looking into – and investing in – wearable devices with different sensors that can be used by their workforce.
According to a recent article from EHS Today, electronic features found in wearable devices allow for organizations to monitor and increase workplace productivity, safety and efficiency. In addition, employers are now readily capable of collecting valuable information, tracking activities, and providing customized experiences depending on needs and desires.
Improvements in bio-sensing now allow for health parameters such as body temperature, heart rate and blood oxygen levels to be monitored. Furthermore, employers now have the ability to leverage the data they obtain to complement welfare programs and reduce healthcare costs.
Factors leading to the increased adoption of wearable technology include portability, convenience, operational efficiency, and much more. Consumers use the technology for fitness and health tracking, mobile notifications at a glance, and even contactless payments. The business world has taken notice, and wearable technology is quickly becoming a fixture in manufacturing.
An article from Manufacturing.net notes that potential applications in the manufacturing sector include safety awareness and injury prevention, training, process improvements, situational awareness, augmented reality, remote management, as well as authentication and security planning.
Predictive maintenance
Effective equipment maintenance is central to the success of any manufacturer. The ability to predict impending failures and mitigate downtime is incredibly valuable. Predictive maintenance offers that and much more. Ultimately, it gives manufacturers the means to optimize maintenance tasks in real time, extending the life of their machinery and avoiding disruption to their operations.
Seebo, an Israel-based company pioneering process-based industrial artificial intelligence, outlines predictive maintenance for Industry 4.0 as a method of preventing asset failure by analyzing production data to recognize patterns and identify potential issues before they occur. Predictive maintenance for Industry 4.0 is a method of preventing asset failure by analyzing production data to identify patterns and predict issues before they happen.
Predictive maintenance isn’t without its challenges, however. In order to successfully build a predictive maintenance model, manufacturers must gain insights on the variables they are collecting and how often certain variable behaviors occur on the factory floor.
It's absolutely critical for organizations to possess knowledge about each specific machine and a strong data set of previous failures in which they can review. Manufacturers also have to make decisions around lead time, as the closer to failure the machine is allowed to go, the more accurate the prediction.
5G/Smart manufacturing
The fourth Industrial Revolution has already arrived. Smart factories are becoming the norm in manufacturing, and they rely on connected devices to leverage technologies like automation, artificial intelligence, IoT and more. In addition, these devices are capable of sensing their environments and interacting with one another. As factories of the future continue to grow and develop, manufacturers need to realize that they must be able to adapt the networks that connect them – efficiently and effectively.
According to a recent article from AT&T, 5G networks offer the industry opportunities to create new revenue streams. Along with energy and utility, the manufacturing industry stands to benefit the most from the rise of 5G. A report from Ericsson states that “the expected addressable market in 2026 will $113 billion, a substantial 7 percent potential revenue growth from current service revenue forecasts.”
The factories of tomorrow will rely greatly on sensor technology, and they will prominently feature connected tools, utilizing data to guide the tasks of the workforce. According to AT&T, 5G’s high capacity, wireless flexibility and low-latency performance make it the perfect choice to support manufacturers in these efforts.
Virtual and augmented realities
When it comes to using augmented reality and virtual reality in manufacturing, the possibilities are endless. Whether it’s helping make processes more efficient, improving product design and development, or maintaining machinery more effectively, these technologies are capable of becoming game-changers in the coming years.
Virtual reality allows its users to move around a 360-degree virtual world and – in some cases – even interact with it. When using VR, real, physical surroundings are no longer a factor. And, thanks to advancements in technology, the virtual world is now being reproduced better than ever before. Augmented reality differs in the sense that its users are required to be at a specific location to augment their experience of reality, while those who use VR are completely immersed in a virtual world.
According to an article from PwC, manufacturers are becoming more adept at finding ways to incorporate these technologies within their organizations in an effort to drive a future defined by digital connectivity. And, says PwC, one in three manufacturers have adopted – or will adopt – VR and AR in the next three years.
Cybersecurity
The importance of cybersecurity in manufacturing cannot be overstated. More and more connected devices are being integrated into organizational processes each day. The manufacturing industry needs to develop a keen understanding of how to best deal with them.
Even the simple act of charging a mobile device in a nearby USB port could lead to dire consequences. As a result, companies must be diligent in educating employees on the potential consequences of their cyberactivities.
A manufacturer’s ability to protect itself effectively hinges upon its willingness to take the following key steps: address organizational concerns; and implement a clear and effective cybersecurity strategy.
Cybersecurity is – and will – remain a major concern for companies of all types and sizes. With malware attacks on the rise and many organizations having become victims of ransomware, companies can’t afford to overlook cybersecurity as a top priority in 2020 and beyond.
— Mike Schmidt
Mike Schmidt is editor of the Industry Advisor newsletter of the Association of Equipment Manufacturers, which represents more than 1,000 companies including scores of service truck makers and accessory manufacturers. For more information about manufacturing industry trends and technologies, visit www.aem.org/think, where you can also subscribe to the newsletter.